Qalabka Brewery Brewery
Rakibaadaha qalabka wax soo saarka beerka waxaa laga heli karaa maqaayadaha, baararka, iyo baararka aduunka oo dhan.
Ma aha oo kaliya inay dadka siiyaan wax xiiso leh si ay u eegaan microbreweries soo saaro biirka farsamada ee booqdayaasha iyo macaamiisha si ay ugu cabbaan dhismaha, iibka ah qaybiyeyaasha la xusho, iyo dirida dalbashada.
HORUDHAC QALABKA MAQAROWERYIGA AH
Haddii aad ku riyoonayso inaad bilowdo microbrewery gaar ah, mid ka mid ah dhinacyada ugu muhiimsan waa xulashada qalabka saxda ah.
Doorashada qalabkaagu waxay saameyn weyn ku yeelan doontaa habka wax-soo-saarkaaga, tayada alaabta, iyo guud ahaan guushaada.Markaa, aynu dhex galno oo ka wada hadalno qalabka muhiimka ah ee mikrobrewery ee aad u baahan doonto si aad u bilowdo.
10BBL brewery la dhigay - Alston Brew
Astaamaha
Muhiimadda ay leedahay Doorashada Qalabka Saxda ah
Doorashada qalabka ku habboon ee microbrewery-gaaga kaliya ma xaqiijin doonto waxtarka habka wax-soo-saarkaaga laakiin sidoo kale waxay ilaalinaysaa tayada iyo dhadhanka biirka ee la rabo.
Maalgelinta qalab tayo sare leh waxay sidoo kale kaa caawin doontaa in la yareeyo kharashka dayactirka iyo dhimista wakhtiga.
Qalabka Microbrewery Aasaasiga ah sida soo socota:
Nidaamka Brewing
Wadnaha microbrewery kasta waa nidaamka brewing, kaas oo ay ku jiraan dhowr qaybood oo muhiim ah:
Mash Tun
Tunka mashku waa meesha ay ka dhacayso hawsha wax-shiidku.Waxaa loogu talagalay in lagu hayo hadhuudhka iyo biyaha isku dhafka ah, loo yaqaan mash, iyo in la ilaaliyo heerkul joogto ah si loo fududeeyo beddelka istaarijka ee sonkorta khamiirka leh.
Lauter Tun
Tunka lauter waxaa loo isticmaalaa in lagu kala saaro dareeraha macaan, ee loo yaqaan wort, iyo hadhuudhka la baxay.Waxay ka kooban tahay hoos been ah oo leh jeexjeexyo ama daloolo si loogu oggolaado in dalaggu dhex maro isagoo dib u celinaya hadhuudhka.
Kettle karkarinta
Kisriga karkari waa meesha dacarta lagu kariyo laguna daro xabo.Karrintu waxay u adeegtaa si ay u nadiifiso wort, u ururiso sonkorta, oo ay ka soo saarto qadhaadhka iyo udgoonka hops-yada.
Dabcan
Wareegga waxaa loo isticmaalaa in lagu kala saaro walxaha hop, borotiinada, iyo adkaha kale ee wort.Iyadoo la abuurayo saameyn wareeg ah, walxaha adag ayaa lagu qasbaa bartamaha markabka, taas oo sahlaysa in lagu wareejiyo qashinka cad ee taangiyada halsano.
Halsano iyo Kaydinta
Ka dib habka wax-soo-saarka, wort wuxuu u baahan yahay in la khamiiriyo oo la kaydiyo:
Fermenters
Fermenters waa weelal ay ku dhex qasan wort khamiir iyo halsano, oo u beddela sonkorta khamriga iyo carbon dioxide.
Caadi ahaan waxay ka samaysan yihiin bir aan lahayn waxayna ka samaysan yihiin hoos koofiyad si ay u fududayso goynta khamiirka iyo ka saarida wasakhda.
Haamaha Beer dhalaalaya
Taangiyada biirka ee dhalaalaya, oo sidoo kale loo yaqaano taangiyada adeega ama qaboojinta, ayaa loo isticmaalaa in lagu kaydiyo biirka ka dib halsano iyo sifeynta.
Taangiyadani waxay u oggolaanayaan kaarboonaynta iyo caddaynta, waxayna ilaalinayaan biirka biirka iyo dhadhanka ka hor baakooyinka.
Sifeynta, Kaarboonaynta, iyo Baakadaha
Si loo hubiyo in badeecada ugu dambeysa ay tahay mid cad oo kaarboonaysan, qalab dheeri ah ayaa loo baahan yahay:
Shaandhaynta
Shaandheeyayaasha waxaa loo isticmaalaa in laga saaro khamiirka, borotiinada, iyo qaybaha kale ee biirka, taasoo keenta badeeco kama dambays ah oo cad oo dhalaalaya.
Waxaa jira noocyo kala duwan oo filtarrada la heli karo, sida saxan iyo filtarrada jir, filtarrada kartoonada, iyo filtarrada dhulka diatomaceous.
Qalabka Carbonation-ka
Qalabka kaarboonku wuxuu kuu ogolaanayaa inaad xakamayso heerka kaarboon dioxide ee ku milmay biirkaaga.
Tan waxaa lagu gaari karaa carbonation dabiiciga ah inta lagu jiro halsano ama iyadoo la isticmaalayo dhagax carbonation ah, taas oo CO2 ku qasbaysa biirka cadaadis.
Nidaamyada Dhalooyinka iyo Dhalooyinka
Marka biirka la sifeeyo oo la kaarboonaysiiyo, waxay diyaar u tahay in la baakadeeyo.Nidaamyada kijintu waxay awood kuu siinayaan inaad ku buuxiso kiish biir, halka nidaamyada dhalada ay kuu ogolaanayaan inaad buuxiso dhalooyinka ama gasacadaha.
Labada nidaamba waxay xaqiijinayaan soo-gaadhista ugu yar ee ogsajiinta, iyagoo ilaalinaya cusubaanta iyo tayada biirka.
Qalab Microbrewery dheeraad ah
Marka laga reebo qalabka asaasiga ah, waxaa jira waxyaabo kale oo muhiim u ah mikrobrewery:
Qaboojinta iyo Xakamaynta heerkulka
Xakamaynta heerkulka ayaa muhiim ah inta lagu jiro habka wax-soo-saarka.Qaboojiyaha Glycol iyo kulaylka beddelayaasha ayaa caadi ahaan loo isticmaalaa si loo ilaaliyo heerkulka la rabo inta lagu jiro shiididda, halsano, iyo kaydinta.
Nadaafadda iyo Fayadhowrka
Inaad nadiifiso qalabkaaga oo aad nadiifiso waa muhiim si looga hortago faddaraynta oo loo hubiyo tayada biirka.
Maalgelinta qalabka wax lagu nadiifiyo, sida kiimikooyinka wax lagu nadiifiyo, kubbadaha buufinta, iyo nidaamyada CIP (meel nadiif ah).
| Maya | Shayga | Qalabka | Tilmaamaha |
| 1 | habka wax lagu shubo malt | Mmashiinka miraha altGkiis rist(ikhtiyaar) | Dhammaan unugga wax-shiididda hadhuudhka laga bilaabo silo dibadda ah ilaa gudaha warshadda, weelka, makiinada hore iyo wixii la mid ah |
| 2 | Nidaamka mash | Taangiga Mash, | 1.mechanical Agitation: Iyada oo la xakameynayo VFD, oo ku taal mashiinka toosan ee sare oo shaabad leh.2. qiiqa hawada ka soo baxa ee uumi leh oo leh tuubo-socod-dambe.3. Condensate dib u warshadaynta haanta biyaha kulul. |
| Ltaangiga dibadda | Function: lauter, shaandhee wort.1.Sparging dhuumaha loogu talagalay dhaqidda hadhuudhka ee xiriirka TC.2.Wart ururinta dhuumaha iyo qalabka dhabarka lagu dhaqo si loo nadiifiyo gunta beenta ah.3.Mechanical Raker: kantaroolka VFD, mashiinka gear ee sare.4.Hadhuudh ku baxay:Aalad otomaatig ah oo raker ah, Hadhuudh ka saaraya saxan gadaal, hore waa raker, rogaal celis waa baxay.5.Milled hoose been ah: 0.7mm masaafada, dhexroor loogu talagalay ku haboon tun lauter, oo leh lug taageero cufan, gacanta go'i karo.6.Wortiga wareegga TC dushiisa oo leh xusul iyo mash meel hoose oo been ah oo gidaarka dhinaca ah.7.Deked hadhuudh ku baxday oo dhinaceeda lagu rakibay.8.With godka dheecaanka, heerkulbeegga PT100 iyo qalabka lagama maarmaanka ah iyo qalabka. | ||
| KarkariHaanta cirwareenka | 1.Taangiga dabaysha oo lagu shubay 1/3 joogga haanta2. qiiqa hawada ka soo baxa ee uumi leh oo leh tuubo-socod-dambe.3. Condensate dib u warshadaynta haanta biyaha kulul. | ||
| Haanta biyaha kulul(ikhtiyaar) | 1.Kuleylinta Jaakada Steam/Gaaska tooska ah ee kululaynta/kululaynta korontada2.Qiyaasta aragga heerka biyaha3.Iyada oo leh bamka SS HLT oo leh koontaroolka xawaaraha beddelka | ||
| Mash/wort/matoorka biyaha kulul | Ku wareeji dacarta iyo biyaha haamo kasta iyadoo la xakameynayo inta jeer. | ||
| Hawlgalkatuubooyinka | 1.Material: SS304 tuubooyinka nadaafadda.2.Sanitary birta birta ah iyo dhuumaha, fududahay in la shaqeeyo oo macquul ah naqshadeynta;3. Wort gelitaanka dhinaca haanta si loo yareeyo ogsijiinta. | ||
| Saxanka kuleyliyaha | Function: wort qaboojinta.1.Two marxaladda iyo lix socodka, wort kulul ilaa wort qabow, tuubada biyaha kulul, dib u warshadaynta biyaha glycol.2.Design Structure: Nooca ganaaxa, qalabka wax lagu duubo waa SUS304, walxaha lowska waa naxaas, si fudud ayaa loo kala diri karaa nadiifinta.3. Bir aan lahayn 304 walxo4. Cadaadiska naqshadeynta: 1.0 Mpa;5. Heerkulka shaqada: 170 ° C.6.Tri-clamp si degdeg ah loo rakibay. | ||
| 3 | habka khamiirinta(Celler) | Khamiiriyeyaasha Beer | Haanta halsano kakooban oo jaakad lehqaboojinta biirka, halsano iyo kaydinta.1.Dhammaan AISI-304 Dhismayaasha Birta Ah2.Jaakad & Dahaaran3.Jaakada qaboojinta Dimple Zone Dual4.Dish Sare & 60° Konical Bottom5. Lugaha birta ah ee birta ah oo leh Dekado heerar ah6.Top Manway ama Side Shadow ka yar Manway7.Iyadoo cududda Racking, Dekadda Soo-dejinta, CIP Arm iyo Kubadda buufiyo, Tusaalaha Valve, Cabbirka Cadaadiska Caddaynta Naxdinta, Valve Badbaadada, Thermowell iyo valve maamulaha cadaadiska. |
| 4 | Bnidaamka biirka saxda ah | Haamaha biirka dhalaalaya(ikhtiyaar) Haanta khamiirka lagu daro Agabka, sida tuubada muunada, cabirka cadaadiska, waalka badbaadada iyo wixii la mid ah | Koritaanka beerka/qaboojinta / u adeegista/qabashada biirka sifaysan.1.Dhammaan AISI-304 Dhismayaasha Birta Ah2.Jaakad & Dahaaran3.Jaakada qaboojinta Dimple Zone Dual4.Dish Sare & 140° Konical Bottom5. Lugaha birta ah ee birta ah oo leh Dekado heerar ah6.Top Manway ama Side Shadow ka yar Manway7.With Rotating Racking cudud, Dekadda soo daaya, CIP Arm iyo Buufiska Kubadda, Tusaalaha Valve, Shock Caddaynta Cadaadiska Cabbirka, Valve Badbaadada, Cadaadiska nidaamiyaha cadaadiska, Thermowell, Heerka aragga, Dhagax Carbonation. |
| 5 | Nidaamka qaboojinta | Haanta biyaha barafka | 1.Koofiska kore ee dahaaran iyo hoos jiidhay2.Tuubbada aragga heerka dareeraha ee heerka biyaha3.Kubadda buufinta ee CIP oo wareegeysa |
| Cutubka qaboojiyaha Bamka biyaha barafka | Cutubka golaha, qaboojinta dabaysha, qaboojiyaha deegaanka: R404a ama R407c, kombaresarada iyo qaybta korantada waxay la kulmaan shahaadada UL/CUL/CE. | ||
| 6 | Nidaamka nadiifinta CIP | haanta jeermiska disha & haanta alkali & bamka nadiifinta iwm. | 1).Taangiga caustic: EleCunsurka kuleyliyaha ctric gudaha, oo leh qalab qallayl-ka-hortagga ah ee badbaadada.2) haanta nadiifinta: weelka birta ah ee birta ah.3) Xakamaynta iyo bamka: Bamka CIP ee fayadhowrka la qaadi karo, gaadhiga SS iyo kontaroolaha. |
| 7 | Xakamaynta | Nidaamka xakamaynta: | PLC si toos ah iyo semi-otomaatig ah, walxaha summada waxaa ka mid ahSchneider, Delixi, Siemensiyo wixi la mida. |
| Ikhtiyaari | |||
| 1 | Qaybiyaha uumiga | wareejinta uumiga | |
| 2 | Nidaamka dib-u-warshadaynta biyaha Condensate | Dib u soo kabashada nidaamka Condersate wanter si loo nadiifiyo. | |
| 3 | Haanta khamiirka ama faafinta | Haanta kaydinta khamiirka iyo nidaamka faafinta. | |
| 4 | Mashiinka buuxinta | Mashiinka buuxinta ee keg, dhalada, gasacadaha. | |
| 5 | Compressor hawada | Mashiinka kombaresarada hawada, qalajiyaha, CO2 cylinder. | |
| 6 | Habka daaweynta biyaha | Water qalabka daaweynta | |
